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PTFELined Pipe SystemsRMB Products CatalogHigh-grade plastic lined pipe and fittings in standard sizes

PTFE Lined Pipe Systems CatalogContentsGeneral Terminology and Specifications.2About RMB Products.3Lining Data.4Standards of Construction.5Quality Assurance: Inspection and Handling.7Installation Instructions.8Flanged Fittings.10ANSI Class 150 Flanged Fittings: Dimensions and Weight.11Flanged Pipe Spool.12Reinforced Spacers: Distance Piece/Armored Spacer.13Solid Spacers.14Reducing Flange.15Instrument Tee.16Double Flange Dip Pipe.17Solid Nozzle Liner.18Rotational Lining Solutions.19Chemical Resistance.21Contacts and Ordering Information. Back coverrmbproducts.com · RMB Products1

General Terminology and SpecificationsANSIAmerican National Standards InstituteASTM American Society for Testing and MaterialsASTM specifications:A105.Standard specification for forged steelA106.Standard specification for seamless carbon steel pipeA216.Standard specification for cast steel (grade WCB)A395.Standard specification for ferritic ductile ironF1545.Standard specification for plastic-lined ferrous metal pipes, fittings and flangesDINGerman industrial standardJISJapanese industrial standardMeasurement terms:ID.Inside diameterNPS.Nominal pipe sizeOD.Outside diameterMetallurgical terms:CS.Cast steelDI.Cast ductile ironFS.Forged steelSS.Stainless steelPolymers:ECTFE.Ethylene chlorotrifluoroethylene; manufactured by Solvay under the trade name Halar ETFE.Ethylene tetrafluoroethylene; manufactured by DuPont under the trade name Tefzel FEP.Fluorinated ethylene propylenePFA.Perfluoroalkoxy; manufactured by DuPont under the trade name Teflon PFAPP.PolypropylenePTFE.Polytetrafluoroethylene; manufactured by DuPont under the trade name Teflon PVDF.Polyvinylidene fluoride; manufactured by Arkema under the trade name Kynar Pressure ratings:Class 150.Pressure rating standard to 150 psi (steam)Class 300.Pressure rating standard to 300 psi (steam)Full vacuum.29.6 inches of mercury2RMB Products · rmbproducts.com

About RMB ProductsRMB Products is a leading supplier of engineeredpolymer products for critical applications in the chemical processing, aerospace, semiconductor and biopharmaceutical industries. We have produced morerotationally lined pipe, fittings and vessels for chemicalprocessing, mining and oil and gas companies thanany other manufacturer in the world.RMB Products was founded in 1963. Since 1978, wehave specialized in helping customers lower capitalcost and operating expenses through innovative manufacturing processes utilizing high-performance polymermaterials. We have built a solid reputation on solvingcomplex challenges requiring exacting standards. Ourlined pipe systems and rotational lining solutions provide the highest level of corrosion protection for costlyequipment and infrastructure.Our PTFE Lined Pipe SystemsStandard PTFE lined pipe systems can be the mosteconomical solution for conveying or treating highlycorrosive fluids under severe service conditions. Originally developed by DuPont , PTFE is sold under theTeflon trade name. Other manufacturers market PTFEunder other trade names.Our Rotational Lining SolutionsIn addition to standard PTFE lined pipe systems, RMBProducts provides standard and custom rotationallining solutions. Our specialized technologies andmaterials let us bond a seamless polymer layer to theinterior of virtually any metallic structure, regardless ofshape or complexity. We offer a full range of verticallyintegrated manufacturing services to deliver completeturnkey solutions.Maximum dimensions for rotationally lined structures:· 8' diameter 20' length· 10' diameter 12' lengthAvailable lining materials:· PFA (Teflon )· ETFE (Tefzel )· PVDF (Kynar )· ECTFE (Halar )· Nylon 12 (RMB 421E2)· HDPE (high-density polyethylene)RMB Products is ISO 9001:2008 certified. To learnmore about RMB Products, visit our website atrmbproducts.com.RMB Products is the sole distributor of DuFlon PTFElined spools and fittings for the U.S. market. All linedpipe system components are manufactured exclusivelyfrom Teflon PTFE. We distribute the following linersand fittings:· Paste-extruded PTFE liners up to 12"in diameter· Single-piece isostatically molded PTFE linedfittings up to 12" in diameterrmbproducts.com · RMB Products3

Lining DataLiner PropertiesUnitPTFEPFAOperating temperature range F-20 – 4500 – 500Specific gravityg/cm32.14 – 2.192.12 – 2.17Liner colorNAwhitenaturalTensile strength of liner at yield (average)psi35004200Elongation of liner at yield%350 – 400300Melt point F625580Thermal conductivity k-factor of linerBTU·in/(hr·ft2· F)1.71.3Lined Pipe DimensionsRMB Products distributes PTFE lined pipe in 1" to 12" sizes in various grades of metal systems, from carbon steelto stainless steel. These systems are available in ANSI Class 150, Class 300 and DIN flange dimensions. The linedpipe can be easily field fabricated. Options such as vent hole extensions and special paint are available.NPS (inches)Steel Pipe Dimensions (inches)ODWallLiner Thickness (inches)PTFE11.3150.1330.1301 10.7500.3070.2751212.7500.2500.275Notes1. Liners and fittings meet the following specifications:· 1" – 8" liners and fittings are fully rated for vacuum at 450 F· 10" – 12" liners are fully rated for vacuum at 450 F· 10" – 12" lined fittings are not vacuum rated2. Certain chemicals may affect vacuum ratings; consult RMB Products for more information.3. Standard 1" – 8" fittings meet or exceed pipe liner thickness and vacuum ratings for same-sized liner.Consult RMB Products for 10” and larger sizes.4RMB Products · rmbproducts.com

Standards of ConstructionAll lined pipe and fittings fully comply with the ASTM F1545 standard. Products are manufactured to the followingspecifications and requirements.LINERSPolymerStandardsPTFE (polytetrafluoroethylene)ASTM D4894, D4895PFA (perfluoroalkoxy)ASTM D3307PIPENPS (inches)MaterialStandards1–8Schedule 40 carbon steelASTM A53, Grade B Type E1–8Schedule 40 carbon steelASTM A587, ERW1–8Schedule 40 carbon steelASTM A10610Schedule 30 carbon steelASTM A106/A53, Grade B Type E12Schedule 20 carbon steelASTM A106/A53, Grade B Type EFLANGESTypeNPS (inches)MaterialStandardsLap joint1 – 12Ductile ironASTM A395, ANSI B16.42 Class 150Lap joint1 – 12Carbon steelASTM A105, ANSI B16.5 Class 150fittingsTypeStandardsFabricated carbon steelASTM A587, A53 and A234 per manufacturer’sdrawings; dimensions ANSI B16.5 Class 150Ductile iron casting (60-40-18)ASTM A395; dimensions ANSI B16.42 Class 150Cast steelASTM A216, Grade WCB; dimensions ANSI B16.5Class 150Rotating lap joint or fixed flangesSee FlangesFabrication Tolerances for Pipe and FittingsDimensionsTolerance (inches)Length and centerline 1/8Fixed flange bolt hole alignment 1/16Perpendicular of flange withcenterline of pipe3/32 per foot of pipe diameterrmbproducts.com · RMB Products5

Standards of ConstructionMinimum ID RadiusNPS (inches)Radius (inches)11/81 1/21/421/43 and over3/8Pressure CapabilitiesTemperature ( F)ANSI Class 150 (psig)ANSI Class 300 5500170245VentingPTFE fittings other than blind flanges, reducing flanges,reinforced spacers and instrument connections arevented with one vent hole near the center of the fitting.PTFE lined pipe spools 3 feet or less have one venthole near the center of the spool. Pipe spools longerthan 3 feet have two vent holes, one near each flange.External Protective Coating and MarkingMetal surfaces of pipe and fittings are given a protective coating of primer prior to leaving the manufacturingfacility to protect the metal surfaces from rust. For allother primer and paint requirements, contact RMBProducts.6RMB Products · rmbproducts.comProcessesOur performance piping systems are manufacturedusing innovative fluoropolymer processing technology,ensuring products are of the highest quality and willprovide long-term performance. Pipe liners are manufactured using the paste extrusion process to increasepermeation resistance, produce a smooth interiorsurface and provide improved structural stability. Various customized processes, such as isostatic molding;paste extrusion; and injection and transfer molding, areused in the manufacture of the fittings.

Quality AssuranceInspection and HandlingThe performance and longevity of PTFE lined pipesystem components depends on the quality control ofdesign and fabrication processes, as well as shipping,handling and storage practices. RMB Products considers quality of paramount importance. Quality controlteams inspect and test all PTFE lined pipe componentsto ensure they meet or exceed ASTM F1545 specifications. RMB Products is ISO 9001:2008 certified.Shipping, Handling and StoragePrior to shipment, all sealing surfaces of lined products are covered by a flange protector. Removal of theflange protector should occur only at installation. Forcases in which testing is required before installation,flange protectors need to be reinstalled immediatelyafter testing.Inspections Performed Prior to LiningAll metal pipe and fittings are visually inspected beforelining. The interior will be smooth, clean and free ofburrs, scale or any other deposits. Internal welds areground smooth.Slings, chains or lifting equipment should not be placedinside lined products or otherwise come in contactwith the plastic liner. Extreme care must be taken atall times when loading, transporting and unloadingproducts to and from a truck or trailer. Use chains andslings to lift the spools rather than drag them.Pipe liners are examined for pinholes, cracks, gouges,nicks or foreign objects.Avoid storage in direct sunlight or other severe conditions. Storage under cover is recommended.Tests and Inspections Performed After LiningFittings are hydrotested at 1.5 times the design pressure; spools are hydrotested upon request. All components are subjected to an electrostatic spark test perthe NACE SP0274 standard.Consult RMB Products when handling and installingcomponents in extreme temperatures. Liners becomebrittle in temperatures below 40 F.The liner forming the flange gasket sealing face isvisually inspected for smoothness. The liner will be freeof defects (pinholes, cracks, gouges, nicks or foreignobjects). Any imperfection will not exceed 10% of thesurface.Protection of the flare faces is necessary duringhandling, sandblasting and painting. Do not plug ventholes.Failure to follow shipping, handling and storage instructions will void the product warranty.Lined pipe and fittings are checked for dimensional accuracy and tolerances in accordance with dimensionaldata listed within this catalog and ANSI specifications.After final inspection, a flange protector is installed oneach flange prior to any further handling of the part.rmbproducts.com · RMB Products7

Installation InstructionsDo not remove flange protectors prior to installation to prevent damage to the sealing surface. Flange protectorsshould be replaced any time the item is removed from service.Recommended Bolt TorqueRecommended torque ratings are based on lightly lubricated A193 B7 bolts and A194 2H nuts. When bolting dissimilar liner materials, use the lower torque value.ANSI Class 150 SystemLightly lubricated A193 B7 bolts and A194 2H nuts.Use the lower torque value when bolting dissimilar liner materials.NPS (inches)1PTFEMaximum Bolt Torque 101 1/22346810121525304060707595(foot-pounds)Bolt Torque SequenceFinger-tighten all nuts and bolts. With a calibrated torque wrench, tighten each flange connection in a crisscrosspattern (refer to figure). Using this pattern, tighten in 20% increments up to 80% of the final bolt torque. To achievethe final torque value, tighten bolts in a sequential clockwise pattern once around the flange. Maximum recommended torque is suggested for systems that will be operating at or near the maximum pressure and temperaturelimits of the liner or conveying small molecular gasses.137421754285936111431210628RetorquingAfter the initial installation, we recommend checking the torque of each bolt after 24 hours have elapsed or a temperature cycle or pressure cycle (hydrostatic test) has occurred. Any bolts falling below the recommended valueshould be retorqued. Values should only be exceeded by 10% increments when necessary to reseal. All torquingon the process system should be done when the system is ambient and cool.Retorquing should be perfor